Friday, February 12, 2010

Refrigeration Cycle


Refrigerant
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Most air cooled refrigeration systems are designed so that the refrigerant will condense at a temperature about 25 to 30 degrees above the ambient air temperature around the condenser.

Most water cooled systems are designed for 75° to 95° entering condenser water temperature, with 85° being the design temperature.

With water cooled condensers, refrigerant should condense at a temperature about 10° above leaving condensing water temperature, or 20° above entering condenser water temperature.

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Description of a basic chiller refrigeration system: Starting at the compressor; the refrigerant is compressed and sent out of the compressor as a high temperature, high pressure, superheated gas. The refrigerant travels to the condenser (Which can be air cooled by fans or water cooled by tower or city water). The condenser changes the refrigerant from a high temperature gas to a warm temperature liquid. It then travels into a receiver (optional component). It continues to the Thermal Expansion valve or TXV. The TXV meters the proper amount of refrigerant into the evaporator. The TXV takes the high pressure liquid and changes it to a low pressure cold saturated gas. This saturated gas enters the evaporator where it is changed to a cool dry gas (no liquid present). The cool "dry" gas then re-enters the compressor to be pressurized again.....The hot gas by pass (unloader assembly) is used to stabilize the cooling output of the refrigeration system by allowing hot gas to warm up the cool evaporator. This causes a reduction in to cooling efficiency and a stabilizing of the chilled water temperatures. There are a few other unloader concepts that are used in the refrigeration systems, but ideally accomplish the same outcome. There are also other specialized components that you may find on "your" chillers' refrigeration lines; such as solenoid valves, a liquid site glass, accumulators or subcoolers.
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Mechanical refrigeration is accomplished by continuously circulating, evaporating, and condensing a fixed supply of refrigerant in a closed system. Evaporation occurs at a low temperature and low pressure while condensation occurs at a high temperature and high pressure. Thus, it is possible to transfer heat from an area of low temperature (i.e., refrigerator cabinet) to an area of high temperature (i.e., kitchen).

Referring to the illustration below, beginning the cycle at the evaporator inlet (1), the low-pressure liquid expands, absorbs heat, and evaporates, changing to a low-pressure gas at the evaporator outlet (2).

The compressor (4) pumps this gas from the evaporator through the accumulator (3), increases its pressure, and discharges the high-pressure gas to the condenser (5). The accumulator is designed to protect the compressor by preventing slugs of liquid refrigerant from passing directly into the compressor. An accumulator should be included on all systems subjected to varying load conditions or frequent compressor cycling. In the condenser, heat is removed from the gas, which then condenses and becomes a high-pressure liquid. In some systems, this high-pressure liquid drains from the condenser into a liquid storage or receiver tank (6). On other systems, both the receiver and the liquid line valve (7) are omitted.

A heat exchanger (8) between the liquid line and the suction line is also an optional item, which may or may not be included in a given system design.

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